4CH1

Alcohols

Organic Chemistry

Exam Frequency Analysis

Past paper frequency (2018 to 2024)

This topic accounts for approximately 6% of your exam marks.

stable
Low
Stable6%

Fermentation vs hydration routes and uses of ethanol are commonly tested.

Ethanol is made on an industrial scale by two completely different routes; one is fast and continuous, the other slow and batch-based. Both are important in different parts of the world.

Route A — Hydration of ethene

  • Ethene from cracking is reacted with water (as steam) in the presence of a catalyst:

C2H4(g) + H2O(g) → C2H5OH(g)

  • An addition reaction across the C=C: H and OH from a water molecule attach to the two carbons of the double bond, leaving an ethanol molecule
  • Conditions:
    • Temperature about 300 °C
    • Pressure about 60–70 atm
    • Catalyst: concentrated phosphoric acid, H3PO4
  • The reaction does not finish in a single pass: the gas mixture leaving the reactor still contains some ethene along with the ethanol and the water. The unreacted ethene condenses at a much lower temperature (boiling point −104 °C) than the other two and is separated off and pumped back into the reactor; the ethanol-and-water mixture is then split by fractional distillation
  • Hydration is a continuous industrial process — feedstock flows in, products flow out, around the clock
  • The route depends on having a cheap supply of ethene from cracking oil, so it dominates ethanol manufacture in oil-rich countries
Addition reaction of ethene and steam (H₂O) over a phosphoric acid (H₃PO₄) catalyst at 300 °C and 60 atm to form ethanol
Source: Manufacture of Ethanol by Save My Exams

Route B — Fermentation of sugar

  • Glucose or sucrose (in fruit juice, sugar-cane syrup or molasses) is dissolved in water with and left to react in the absence of air:

C6H12O6(aq) → 2 C2H5OH(aq) + 2 CO2(g)

  • The yeast contains enzymes that catalyse the breakdown of glucose into ethanol and carbon dioxide
  • Conditions:
    • Temperature kept at about 25–35 °C (optimum near 30 °C)
      • Below 25 °C the enzymes work too slowly
      • Above 35 °C the enzymes start to (lose their shape and stop functioning)
    • No oxygen — fermentation is an anaerobic process. If air is allowed in, Acetobacter would oxidise the ethanol back to vinegar (see section 2 part b)
  • The yeast keeps fermenting until the ethanol concentration reaches around 14–15%, at which point the alcohol kills the yeast and the reaction stops
  • The fermented mixture is then fractionally distilled to give purer ethanol (up to about 96%)
  • Fermentation is a batch process — each fermenter is filled, run, drained and refilled separately
  • The route depends only on plant material (a renewable source), so it dominates ethanol manufacture in countries with large agricultural surpluses such as Brazil
Exam tip

Conditions for fermentation

What comes up: "State two conditions needed for fermentation" (the absence of air is often given for you in the question stem, so you must name the other two).

Write (two marks): (1) a temperature of approximately 30 °C (the mark scheme accepts any value from 20 °C to 40 °C inclusive); (2) yeast (the mark scheme accepts "zymase" as an alternative name for the enzyme).

Watch out: simply writing "anaerobic" or "no oxygen" scores nothing when absence of air is already stated in the question — the examiner explicitly ignores those answers in that context. "Room temperature" is also ignored; you must give a numerical value or the 20–40 °C range.

Exam tip

Why fermentation must be anaerobic

What comes up: "Explain why fermentation needs to be carried out in the absence of air" (2 marks — needs a linked explanation, not just a fact).

Write (two marks): (M1) oxygen in the air would react with (oxidise) the ethanol; (M2) converting it into ethanoic acid (the mark scheme also accepts "carboxylic acid" or "vinegar"). Alternatively: (M1) the fermentation process is anaerobic; (M2) so without excluding air, only carbon dioxide and water would form instead of ethanol.

Watch out: stating only that "air would spoil the fermentation" without naming the specific product (ethanoic acid) drops the second mark.

Comparison

FeatureHydration of etheneFermentation of sugar
Raw materialEthene from cracking crude oil (non-renewable)Glucose from plants (renewable)
ModeContinuous, fastBatch, slow (takes days)
Conditions300 °C, 60–70 atm, H3PO4 catalyst25–35 °C, yeast enzymes, no oxygen
Energy costHigh (heating, compressing)Low
Purity of productVery high after a single fractional distillationLimited by enzyme denaturing; mixture is dilute and needs more separation work
SustainabilityDependent on finite oil reservesRenewable as long as crops can be grown
Exam tip

Advantage and disadvantage of fermentation over hydration

What comes up: "Give one advantage and one disadvantage of using fermentation rather than hydration to produce ethanol" (4 marks — each point needs a reason to earn both marks).

Write (four marks): Advantage: (M1) the raw material, glucose from plants, is renewable; (M2) whereas ethene is obtained from crude oil, which is a finite (non-renewable) resource. Disadvantage: (M3) fermentation is slower than hydration (or: fermentation is a batch process whereas hydration is continuous); (M4) so hydration is more efficient (or: the ethanol produced by fermentation is impure and requires further purification).

Watch out: just writing "cheaper" or "less costly" without linking to the reason (lower temperature/pressure) is ignored by the mark scheme. Similarly, a reference to yield alone ("higher yield") is explicitly ignored — you must link the point to a named difference (speed, purity, or raw-material sustainability) and give the consequence for the second mark.