4BI1

Food Production

Use of Biological Resources · 3 question types

Exam Frequency Analysis

Past paper frequency (2018 to 2024)

This topic accounts for approximately 7% of your exam marks.

stable
Low
Stable7%

Microorganisms in food production (yeast, yoghurt, fermenter conditions) and glasshouse/fertiliser yield questions recur across most series.

When a useful product (such as the protein insulin from genetically engineered bacteria in topic 18, mycoprotein, or an antibiotic) is made by culturing microorganisms on a large scale, the microorganisms are grown in a large stainless-steel vessel called an . The fermenter must provide and maintain the conditions the microorganisms need to grow quickly and make the product, while keeping unwanted microorganisms out.

Condition the fermenter providesWhy it is neededHow the fermenter does it
Aseptic (sterile) conditionsStop other microorganisms contaminating the culture, competing for nutrients or spoiling the productThe vessel and the nutrient medium are sterilised (e.g. with steam) before use, and only filtered air is let in
Nutrient mediumSupply the carbon, nitrogen and mineral ions the microorganisms need to respire and build new cellsA measured supply of nutrients (such as sugars and a nitrogen source) is added
Optimum temperatureEnzymes work fastest at the optimum; too hot and they denature, too cold and growth is slowA water jacket around the vessel removes the heat released by respiration and a temperature probe keeps it steady
Optimum pHEnzymes work best at a particular pH; the wrong pH slows growthA pH probe monitors the culture and acid or alkali is added automatically to correct it
OxygenationAerobic microorganisms need oxygen for respiration to release energy and growSterile air is bubbled in through a sparger at the base
Agitation (stirring)Keeps the microorganisms, nutrients, oxygen and heat evenly distributed so every cell has the conditions it needsA motor-driven paddle or stirrer mixes the contents continuously

When all of these are kept at their best values, the microorganisms multiply rapidly and make large amounts of the product, which is then extracted and purified.

Industrial fermenter: a reactor tank fitted with a motor-driven agitation system (stirrer), an air inlet feeding a submerged aerator, a feeding pump for the nutrient medium, a thermal (water) jacket, and sensor probes linked to a monitor controlling temperature and pH, with an outlet for the effluent
Source: Industrial fermenter by Save My Exams
Exam tip

Controlling the conditions inside an industrial fermenter

What comes up: explain how a fermenter provides and keeps the conditions microorganisms need (a common 3–4 mark "explain how" question).

Write: name each condition and how it is controlled — a water jacket removes the heat from respiration so the culture does not overheat and denature the enzymes; a pH probe monitors pH and acid or alkali is added to correct it; the vessel is sterilised (steam-cleaned) and kept aseptic to stop other microorganisms contaminating the culture; sterile air is bubbled in for aerobic respiration; and a paddle/stirrer keeps the cells, nutrients, oxygen and heat evenly distributed.

Watch out: the jacket cools the fermenter — respiration releases heat, so overheating (not cold) is the usual danger. "Keep it sterile" only earns the mark if you link it to preventing contamination by unwanted microorganisms.